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Capability 05 / 06 / Power generation

Process pipework packages for power stations and biomass plants.

Full process pipework packages for EPC contractors on power generation projects, from setting out to handover, on the record in Bermuda and Kent.

Power station process pipework

An EPC contractor building a power station needs a pipework subcontractor who will be there from the first day the ground is open to the day the plant is handed over. KBVI has done exactly that twice for BWSC: the BELCO 60MW heavy oil power station in Hamilton, Bermuda, in 2019, and the 27.8MW Discovery Park biomass plant in Sandwich, Kent, where the crew stayed two years.

The package runs from fire mains and suppression at the start, through ammonia, demin water, cooling water, steam, oil and hydraulic lines, to the argon fire suppressant lines through the whole plant. Based in Scunthorpe, mobilised anywhere: the record runs from the steelworks on the doorstep to Sheffield, Kent and Bermuda.

Contact us
  • On the record

    BELCO, Bermuda, 60MW heavy oil, 2019; Discovery Park, Kent, 27.8MW biomass

  • Client

    BWSC, EPC contractor, on both

  • Duration

    Two years on site at Discovery Park

  • Base

    Scunthorpe, mobilised anywhere

What a package covers.

  • 01Fire mains, hydrants and suppressant systems
  • 02Ammonia, demin water and cooling water lines
  • 03Steam, oil and hydraulic process pipework
  • 04Argon fire suppressant lines
  • 05HVAC pipework
  • 06Setting out, fabrication, installation and handover
  • 07New build power stations and biomass plants
  • 08Live plant tie-ins and outage work

How the job runs.

  1. Survey and set out

    On the drawings and on the ground before the other trades arrive.

  2. Fire mains first

    The fire protection goes in and is proven so the rest of the build can proceed.

  3. Fabricate and install

    Process lines fabricated to drawings and run on site, sequenced with the main contractor's programme.

  4. Weld and prove

    Every line welded, checked and proven for sign off.

  5. Handover

    The last trade off, with the pipework in and proven and the plant ready to start.

Where we work

Based in Scunthorpe. Mobilised anywhere.

Power station process pipework from a base in Scunthorpe, with British Steel on the doorstep, across Scunthorpe, Grimsby, Immingham, Hull, Goole, Doncaster, Sheffield and Lincoln, the Humber and Yorkshire, and wherever the job is. Lackenby Works in Middlesbrough, Sheffield, Sandwich in Kent and Hamilton in Bermuda are on the record.

  • →Scunthorpe
  • →Grimsby
  • →Immingham
  • →Hull
  • →Goole
  • →Doncaster
  • →Sheffield
  • →Lincoln

Straight answers.

What buyers ask about power station process pipework.

Have you worked for an EPC contractor before?

Yes. Both power station packages on the record, Bermuda and Kent, were for BWSC. The credibility strip on the homepage lists Snetterton, Norwich as a third BWSC site.

Will you travel?

KBVI is based in Scunthorpe and mobilises anywhere. Hamilton, Bermuda is on the record.

How long will you stay on a build?

As long as the programme needs. At Discovery Park the crew went in for the fire mains and stayed two years to finish nearly every line in the plant.

Send the drawings.
Get a straight answer.

One email and the pipework starts moving. Your job gets priced by the crew that welds it and stands on the site from first spool to final test.